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The Ultimate KTM 390 Adventure Tool Kit | What You Really Need for Roadside Repairs
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What This Toolkit Allows You To Do:
Wheel & Tire Work
• Remove both front and rear wheels
• Fix punctures (tubeless or tube-type)
• Adjust or replace rim tape and valve cores
• Check and correct tire pressure
Chain & Sprocket Maintenance
• Adjust chain tension precisely
• Clean and lubricate chain
• Tighten sprocket bolts or chain guide
Controls & Cockpit
• Adjust or replace levers (clutch, brake)
• Tighten mirrors, handguards, or handlebar mounts
• Align handlebar or risers after a fall
Bodywork & Frame
• Remove or reinstall fairings, panels, and seat
• Tighten luggage racks, skid plate, crash bars
• Repair small cracks with epoxy or zip ties
Engine & Electrical
• Remove and inspect spark plug
• Replace fuses and bulbs
• Clean connectors or fix minor wiring issues
• Add or check small quantities of oil or brake fluid
Emergency Field Repairs
• Secure broken parts temporarily (wire, tape, epoxy)
• Retrieve dropped bolts with magnet tool
• Patch leaks, reattach brackets, or tighten loose hardware
Inspection & Troubleshooting
• Visually check hidden or lower components with mirror
• Use headlamp for night or low-light repairs
• Document issues with phone/manual reference
1. Wrenches and Bits
• Hex keys: 4 / 5 / 6 / 8 mm
• Torx keys: T25 / T30 / T40
• Combination wrenches: 8, 10, 12, 13, 14 mm
• Allen key 17 mm (front axle)
• Socket 27 mm (rear axle)
• Small adjustable wrench (up to 22 mm)
• Small extension + ¼” bit adapter
2. Adjustments and Fastening
• Combination screwdriver (flat + Phillips)
• Multigrip pliers
• Long-nose pliers
• Spark plug wrench (KTM specific size)
• Mini torque wrench (optional)
• Small chain brush
• Chain slack ruler or tension gauge
3. Wheels and Tire Repairs
• 2 tire levers (metal, with rim protection)
• Tubeless tire plug kit
• Tube patch kit + vulcanizing solution
• Mini air compressor or hand pump
• Portable tire pressure gauge
• Spare valve cores and caps
• Rim tape (for tube wheels)
4. Consumables and Improvisations
• Electrical tape
• Duct tape (mini roll)
• Zip ties – various lengths
• Stainless or copper wire (for temporary fixes)
• Two-part epoxy or metal paste
• Super glue
• Nitrile gloves + microfiber cloth
• Assorted fuses: 5A / 10A / 15A / 20A
• Spare LED bulbs (position / small headlight)
5. Miscellaneous Useful Items
• Multitool (with knife, scissors, screwdrivers, etc.)
• Headlamp (with red mode)
• Small inspection mirror
• Telescopic magnet or hook
• Small syringe or pipette (for brake fluid / fuel)
• 100 ml engine oil refill bottle
• Digital or printed user manual
6. Organization
• Tool roll or textile pouch with compartments
• Total weight: 1.3 – 1.6 kg
• Volume: 2 – 3 liters (fits under seat or Kriega OS6 pouch)